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We have put together a summary of information relevant to barcoding to help you make an informed decision as to the type of equipment and materials you will need to poceed.
What is a UPC Barcode?
A Bar
code is simply machine readable language. It is letters and numbers put in a
form that machines (computers) can then easily read. Software programs are
written that translate data, usually numeric and alpha codes into bar codes so
that a scanner can read it and input it into a computer.
Are there many types bar codes?
Yes - though many people refer to all types as a "UPC barcode", there
are actually many different types of bar-codes. All of the them accomplish the
same task - converting data into a form that a machine can easily recognize. The
different formats are almost like different languages. As the word "sun" can be
said in French or German or Spanish, so too different symbols can be used to
represent the same set of data. The different languages are called "Bar code
Symbologies."
Some of the names include::
UPC-A/E, EAN, Code 39, Code 93, Code 128, I 2 of 5, Industrial 2 of 5, Matrix 2
of 5, Coda bar, MSI, Book land, POSTNET, UCC/EAN 128, PDF417, Maxi code, Data
Matrix
How do I know which type of barcode I need?
Fortunately this part of the process is pretty straight forward.
Software programs on the market today print almost all of the various formats.
It is simply a matter of telling the software which symbology you want the bar
codes in, much like you would select a font on a word processing program. If
you are producing codes for an end user they will know which symbology they are
using. If you are printing labels to scan internally, your software program will
recommend one of the symbologies to use. .
Can I create a barcode label with regular print on it?
Most barcode labels have both machine readable and human readable
characters on it. The software program will allow you to print almost anything
that you would want on a label. On your computer screen an image of a blank
label will appear. You can then input your address, unit price, description or
any other text you would want to appear on the label. For the bar code itself,
you would put in an alpha numeric code, and the software then converts that into
a code .
There are two methods of printing used by bar code
printers, which one do I want?
Bar code printers come in two basic forms, THERMAL DIRECT and
THERMAL TRANSFER. Both use the heat of the printing element to form an image
on the label. The difference is in the process.
THERMAL DIRECT printers, use the heat of the print head to form an image on specially coated papers. Much like the old style fax paper, that was chemically treated and would react to the heat of the print head on an incoming fax. These labels have been processed to react to the heat of the printing element.
THERMAL TRANSFER printers use the heat of the printing element to TRANSFER the resin from a ribbon onto a label. The image is crisper and longer lasting.
Most printers come in either configuration, so you could order a particular printer in either the THERMAL DIRECT or THERMAL TRANSFER model.
Which one should you purchase?
The criteria to make that decision is your application. THERMAL DIRECT
(no ribbon) is slightly cheaper, because there is no ribbon involved the cost
per thousand labels tends to be less. However the disadvantage of THERMAL
DIRECT is that the label will fade with time. Just like the old curly fax paper
that would turn gray and fade after about 6 months, so too thermal direct
labels, since they are coated to react to heat they will fade with time. If your
application involves the need for labels to last more than 6 months, we
recommend using a THERMAL TRANSFER printer.
How do I select which printer I need?
There are a few questions you have to determine and then the decision is
pretty straight forward. The first question is how many labels do you plan on
printing? Bar code printers are largely designed to handle a given work load.
The most common method of measuring a printer's capacity is by the amount of
"labels a day" it is rated for. A light duty printer will accommodate up to 200
labels a day. A medium grade printer will handle up to 500 a day. If your
application requires you to print more than 500 labels a day then you would need
a heavy duty printer. Finally if you find that your application demands printing
more than 1000 labels a day you would need an industrial grade printer.
Are their different speeds in printers?
Yes. Thermal printers are rated by how many inches per second (IPS) they print.
The print speeds vary from 2" a second up to 10" a second. The actual speed of
printing will be determined by the height of your label. If you are
printing a 4"wide by 2" high label, then every label will consist of 2 print
inches. Assuming that your printer was rated for 2 inches per second (IPS) then
it would print one label every second.
How do I determine the correct label size?
The first question you have to ask yourself is how much room do I have?
Next you need to determine what you need the label to say. Generally an inch
wide by an half inch high is enough to comfortably print a barcode. Any other
label space can be used for other coding. So if you need to print a upc barcode,
unit price and short description on a label, you will want to allocate about ½
inch of height for the bar code, ½ inch for the unit price and ½ inch for the
description. So a 2 inch wide by a 1 ½ high label would suffice.
Can I put a company logo on my label?
Yes, This is a function of the Software program. The basic software
packages that come FREE with the printers do not have this capacity. All the
third party software programs that we sell have this as a standard function. For
instance we recommend LABEL MATRIX by StrandWare. Besides being an easy to use
WYSIWYG label design program it comes with a built-in function that allows you
to easily import graphics, position it where you want on the label and then
print them.
Can my printer accommodate different size labels?
Most printers can accommodate a variety of label sizes. Next to each
printer you will see a Media width section this will tell you the maximum width
that a printer can handle. The labels come out of the printer along the height
of the label, so any printer can handle a label up to 6 inches high, most
printers can print as long as 20". The variable is in the width of the label and
each printer comes with its own set of parameters.
Can these labels be applied with an applicator?
A roll of printed labels is loaded into the applicator and then affixed
to the product or carton. The only detail that you must watch for is that these
applicators can only take a core size of 1". To use the applicators you must
have a reminder that will rewind your labels as they come out onto a 1" core.
Most printers come with reminders, or you can purchase a universal rewinder,
that will take labels from any printer and rewind them onto cores that can be
used in these applicators.
What software do I need to create bar codes?
Some of the entry level printers already come with software that will
print the barcode labels. Look at the quick specs section to determine if that
particular printer comes with software or if it must be purchased at an
additional cost. If you are looking at a Heavy duty printer you will need to
purchase additional software. There are a number of software packages that are
very good at creating the labels you need. We recommend one in particular, LABEL
MATRIX by StrandWare.